Automatic Screw Counting and Packaging Machine
QD-60T automatic screw counting and packaging machine with customized vibratory bowl feeding, 1-1000-piece count setting and 20-40 bags/min output.
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Описание
Automatic Screw Counting and Packaging Machine
The QD-60T is an automatic screw counting and packaging machine for screws, nuts, bolts, fasteners, hardware fittings, small mechanical parts and plastic components. A customized vibratory bowl sorts and feeds the parts, while the counting and vertical bagging system completes metering, filling, bag forming, sealing and finished-bag output.
Machine Features
- Smooth, accurate feeding: Stable low-noise feeding protects the parts and helps prevent missed counts, over-counting and jamming. The precision counting controller is designed for a qualified-bag rate above 98%.
- Manual and diagnostic functions: Core machine actions can be switched manually for setup. Fault self-diagnosis, automatic stopping and alarms support faster troubleshooting.
- Reliable bag sealing: The machine produces firm, well-sealed and neat back-seal bags with low vibration, durable construction and automatic stop/alarm response when an abnormal condition is detected.
- 1-1000-piece count setting: The required number of pieces per bag can be adjusted from 1 to 1000. The system displays the packed quantity for production statistics.
- Automatic packaging cycle: Sorting, measuring, filling, bagging, counting, sealing and finished-product output are completed automatically.
- Safety protection: Protective devices are installed at hazardous areas, and the emergency-stop control is positioned for convenient operator access.
- Material shortage detection: The system stops and alarms when material is absent or insufficient. Each feeder can be enabled or disabled independently to match production needs.
- PLC control: The control system provides automatic stop, alarm and self-diagnosis functions. The supplied HMI interface is Chinese-language and supports straightforward adjustment and operation.
- Easy maintenance: The compact intermittent-motion structure is designed for convenient operation, adjustment and routine maintenance.
Технические характеристики
| Название продукта | Automatic Screw Counting and Packaging Machine |
|---|---|
| Модель | QD-60T |
| Vibratory Bowl | Customized for the screw or part type |
| Counting Range | 1-1000 pieces per bag, adjustable |
| Скорость упаковки | 20-40 bags/min |
| Длина сумки | 30-150 mm, automatically adjustable |
| Bag Width | 50-110 mm; change the bag former for a different size; custom sizes available |
| Bag Style | Back seal with straight-line sealing |
| Counting Methods | Fiber-optic, light-curtain, pneumatic pitch or weighing |
| Источник питания | 220 V, 50 Hz, single phase |
| Overall Dimensions | 1900 x 1500 x 1650 mm |
| Вес машины | 350 кг |
| Упаковочные материалы | OPP/CPP, CPP/PE and other heat-laminated roll films; BOPP heat-sealing film recommended |
| Roll Material Specification | ≤300 (unit not specified in the supplied source data) |
Counting and Feeding Options
The standard feeding method uses a vibratory bowl customized for the specific screw or component. Available counting configurations include fiber-optic counting, light-curtain counting, pneumatic pitch counting and weighing-based counting. The suitable method depends on the shape, size, weight and required pieces per bag.
Applicable Products
This hardware counting packing machine can be configured for screws, nuts, bolts, fasteners, hardware accessories, small mechanical components and plastic parts. Sample parts should be supplied for bowl and counting-system customization.
Packaging Film
Compatible heat-sealable laminated roll materials include OPP/CPP and CPP/PE. BOPP heat-sealing film is recommended where appropriate because it is economical and widely available. The supplied source states a roll-material specification of ≤300 but does not identify the unit; final roll dimensions should therefore be confirmed before production.
Documentation and Interface
The supplied equipment documentation, drawings, operating manual and maintenance manual are Chinese-language documents. The supplied human-machine interface is also Chinese-language. Please confirm any English documentation or interface requirement before ordering.
Frequently Asked Questions
Can the machine pack different screw sizes?
Yes. The vibratory bowl is customized for the target screw or part. Bag length is adjustable from 30 to 150 mm, and bag width can be changed by replacing the bag former.
How many screws can be packed in one bag?
The count can be set from 1 to 1000 pieces per bag, subject to the size of the part and the selected bag dimensions.
What information is required for a quotation?
Please provide part samples or clear dimensions, the required count per bag, bag dimensions, target output and preferred film structure. These details are needed to configure the vibratory bowl and counting method.
Изображения продукции и технические характеристики оборудования
